As we’ve discussed in previous posts, manufacturers without shop floor visibility struggle to meet customer demands. It puts them at a disadvantage in a competitive marketplace. Without visibility, it’s impossible to see beyond the errors to eradicate the underlying problems. Put an end to late shipments, costly scrap and operator errors by integrating Smart Manufacturing process conformance and reporting.
Solving Shop Floor Problems with Quantum
A manufacturer should know what’s happening from one moment to the next on their shop floor.
Quantum Smart Manufacturing has made the answer simple. With a rapid installation, companies using Quantum open the window to the shop floor and start working faster and more efficiently with complete production visibility. Errors, problems, bottlenecks and quality escapes are quickly identified and solutions implemented all within the system. Unnecessary costs and expenses are eliminated, and revenue and output increase across the board.
Sound good? Let’s look at a few of the ways Quantum delivers production visibility and revolutionizes manufacturing:
- Instant updates with Quantum’s real-time production dashboard
You’re tasked to check the status of an order – what is your current process? Do you consult a spreadsheet from a morning meeting or make a call to a supervisor? If so, you have a problem. Production moves too fast and resources are too valuable to waste for dated or faulty information. With Quantum, operators continually provide critical data as they use the software. That data fuels an accurate, real-time dashboard accessible from anywhere and at any time. Identify problems faster and take the pulse of production in real-time, eliminating the knowledge gap while your competitors still struggle with guesswork and blind spots on the shop floor.
- Accurately plan and manage work with the Quantum Scheduler
Many ERP companies claim to offer a work scheduler, but in reality offer little more than a digital whiteboard sequencer. Quantum calculates and prioritizes work for you, incorporating shop floor capacity with a finite scheduler. You see in an instant expected ship dates once an order releases. Quickly identify problems like bottlenecks or gaps in the work cycle and make adjustments from the scheduler screen. Assess the impact of changes before releasing them to the shop floor. Rather than running your business on empty promises, Quantum gives the power to reliably manage work and make dependable commitments to customers.
- Intelligently link your business with Quantum Communication
For production supervisors, responsibility for an order doesn’t end once it’s released to the shop floor, though it may feel that way as the Supervisor is often the last one to know when there’s a problem. With Quantum’s the built-in communication tool, the shop floor has instant access to solutions when they need it. Engineers, quality, and production supervisors are never too far away when a problem happens, and can rapidly implement a solution. With the digital tools and a system for managing and archiving communication, Quantum drastically reduces the time between when a problem occurs and resolution.
Process Improvement and Production Visibility
The goal of any process improvement project should be production visibility. Accurately identifying opportunities for improvement or assessing the results of the project without visibility is impossible. With Quantum, manufacturers identify and understand the root cause of problems. As a dedicated workflow-system, rather than an ERP-esque transaction-software, Quantum automatically provides shop floor visibility as users interact with the system.
Contact CIMx today to learn more about dedicated manufacturing software and how it instantly delivers the shop floor visibility your business needs to eliminate inefficiencies, errors, and unnecessary expenses to improve production and increase profit.