Monthly Archives: October 2017

Accelerate Production with Shop Floor Visibility and Quantum

As we’ve discussed in previous posts, manufacturers without shop floor visibility struggle to meet customer demands. It puts them at a disadvantage in a competitive marketplace. Without visibility, it’s impossible to see beyond the errors to eradicate the underlying problems. Put an end to late shipments, costly scrap and operator errors by integrating Smart Manufacturing process conformance and reporting.

Solving Shop Floor Problems with Quantum

A manufacturer should know what’s happening from one moment to the next on their shop floor.

Quantum Smart Manufacturing has made the answer simple. With a rapid installation, companies using Quantum open the window to the shop floor and start working faster and more efficiently with complete production visibility. Errors, problems, bottlenecks and quality escapes are quickly identified and solutions implemented all within the system. Unnecessary costs and expenses are eliminated, and revenue and output increase across the board.

Sound good? Let’s look at a few of the ways Quantum delivers production visibility and revolutionizes manufacturing:

  • Instant updates with Quantum’s real-time production dashboard

You’re tasked to check the status of an order – what is your current process? Do you consult a spreadsheet from a morning meeting or make a call to a supervisor? If so, you have a problem. Production moves too fast and resources are too valuable to waste for dated or faulty information. With Quantum, operators continually provide critical data as they use the software. That data fuels an accurate, real-time dashboard accessible from anywhere and at any time. Identify problems faster and take the pulse of production in real-time, eliminating the knowledge gap while your competitors still struggle with guesswork and blind spots on the shop floor.

  • Accurately plan and manage work with the Quantum Scheduler

Many ERP companies claim to offer a work scheduler, but in reality offer little more than a digital whiteboard sequencer. Quantum calculates and prioritizes work for you, incorporating shop floor capacity with a finite scheduler. You see in an instant expected ship dates once an order releases. Quickly identify problems like bottlenecks or gaps in the work cycle and make adjustments from the scheduler screen. Assess the impact of changes before releasing them to the shop floor. Rather than running your business on empty promises, Quantum gives the power to reliably manage work and make dependable commitments to customers.

  • Intelligently link your business with Quantum Communication

For production supervisors, responsibility for an order doesn’t end once it’s released to the shop floor, though it may feel that way as the Supervisor is often the last one to know when there’s a problem. With Quantum’s the built-in communication tool, the shop floor has instant access to solutions when they need it. Engineers, quality, and production supervisors are never too far away when a problem happens, and can rapidly implement a solution. With the digital tools and a system for managing and archiving communication, Quantum drastically reduces the time between when a problem occurs and resolution.

Process Improvement and Production Visibility

The goal of any process improvement project should be production visibility. Accurately identifying opportunities for improvement or assessing the results of the project without visibility is impossible. With Quantum, manufacturers identify and understand the root cause of problems. As a dedicated workflow-system, rather than an ERP-esque transaction-software, Quantum automatically provides shop floor visibility as users interact with the system.

Contact CIMx today to learn more about dedicated manufacturing software and how it instantly delivers the shop floor visibility your business needs to eliminate inefficiencies, errors, and unnecessary expenses to improve production and increase profit.

Advertisements

Unlock Smart Manufacturing and Production Visibility with an MES

Once you cut through the hype-cycle surrounding Smart Manufacturing you will find that, if implemented properly, going Smart grants manufacturers the ability to identify the true sources of their woes at the click of a mouse.

What the hype misses, but more and more manufacturers are discovering, is the critical role MES (Manufacturing Execution Systems) platforms like Quantum play in solution-focused Smart Manufacturing. Collecting data isn’t enough. Solving problems and optimizing production requires the production control and visibility available only with dedicated manufacturing software.

Adding Production Value with an MES

With an MES supported by Smart production data, manufacturers will:

  • Make intelligent connections using critical production data

Many companies struggle to decide where to store and use the Smart Manufacturing data. While their ERP can generate reports, it’s too far upstream in the manufacturing workflow to add value to production. A production-focused MES provides the workflow connections necessary to capitalize on the data, quickly identifying problems and implementing solutions. For example, if a machine goes down an MES will jump into action, rerouting work to maintain the shipping schedule.

  • Turn raw data into profit

Data alone won’t accelerate production or increase profit. You need to connect the data to the production insight provided by an MES to make a rapid, positive impact on production. In the previous example, if the machine goes down your MES will allow you to see the operation and actions taken that resulted in the problem. Supervisors can adjust processes to eliminate the problem in the future. When a line goes down, you can see the impact on production and evaluate the cost and benefit of solution options. Raw data is just information. An MES turns data into profit.

  • Create feedback loops to increase production

The goal of Smart Manufacturing isn’t better reports. You need to increase production and efficiency, and eliminate errors and waste. Smart Manufacturing solutions rely on getting critical information to the people who need the data to positively impact production; this is the primary role of any MES. With an MES, you can create feedback loops in the production value chain to shorten the time between the identification of a problem and the resolution. When a problem happens, an alert in the software is immediately sent so action can be taken quickly. There’s no need to search for information or wait for answers.

Unlock Smart Manufacturing

The foundation of Smart Manufacturing is turning production visibility and manufacturing insight into increased profit and efficiency.

Simply collecting data and running reports isn’t enough. Smart manufacturers turn insight into action that solves problems, generates revenue, eliminates errors, and accelerates throughput. An MES and dedicated manufacturing software includes the tools manufacturers need to take action on Smart Manufacturing data.

If you would like to learn more, or see how your company can quickly implement manufacturing software and Smart Manufacturing for a rapid ROI, contact CIMx Software to speak with an Application Specialist. We’re always happy to help.

5 Critical Benefits of Shop Floor Visibility

Do these common complaints sound familiar?

“I’m accountable to our customers. I need to know when an order is going to ship.”

“If I need to know what’s happening on the shop floor, no one can give me a straight answer.”

“When a problem happens, I’m the last one to know.”

A lack of production visibility underlies each of these problems. The profit-driver and central focus of a manufacturing business is production, but few companies have any idea what’s happening on the shop floor from one moment to the next.

The Blind Spot in Manufacturing

As we discussed in our last blog, How Much Does the Lack of Production Visibility Cost Manufacturers? companies utilize flawed systems, like their ERP, or error-prone processes, like paper records, to track and monitor production. Critical data and warning signs slip through the cracks, and their business struggles to retroactively fix problems rather than proactively grow the business, even as money and efficiency drain away. Without a dedicated workflow system like Smart Manufacturing to monitor and manage production, these companies will never have real-time production visibility.

Managing and Monitoring Production

A solution based on Smart Manufacturing provides real-time visibility and delivers benefits beyond a dashboard or a morning report. Data collected becomes the foundation of proactive production management, providing a positive impact across the business. For example:

  • Identify and track ship dates with pinpoint precision.

Quit paying overtime or fees for late shipments, and know with a single glance when an order will ship. With real-time production data, manufacturers can release an order and know with confidence when work will be complete. Scheduling bottlenecks aren’t a surprise, and adjustments to the schedule or routing can be made to eliminate problems before they occur. Get an update with a click of a button and stay on top of production to ensure orders ship on-time, every time.

  • Lower production costs.

On any shop floor, hidden inefficiencies will drain profit from every order. With real-time visibility, you can identify inefficiencies – operations that generate additional scrap, wasteful processes or employees that may need additional training – and implement solutions. With accurate, real-time visibility you lower costs across the production lifecycle, drastically reducing expenses.

  • Speedy, error-free New Product Introduction (NPI).

When complications and errors occur during NPI, frustrations and costs mount. As the company attempts to solve problems they may not fully understand, profit and production is lost. When an NPI is successful and the shop floor delivers at a lower bid, without defects and ahead of schedule, the manufacturer becomes a hero. With production visibility, manufacturers quickly identify, in real-time, where and when a problem occurs. Alternate work paths can be implemented and the result seen immediately – efficient and seamless NPI.

  • Sustainable process improvement.

For many manufacturers, process improvement is a waste of time and resources. After the initiative, the shop floor quickly reverts back to the comforts of less-efficient but more familiar processes. Real-time visibility not only supports process improvement by providing critical data for measuring success, but also provides the feedback loops shop floor employees need to utilize the improvements. Companies with real-time production visibility see sustainable, improved results with almost every improvement initiative.

  • Increased quality and lower scrap and waste.

Quality escapes, scrap and waste put a manufacturer at risk. With real-time production visibility, the shop floor receives immediate feedback on quality, and products that don’t meet engineering specifications are quickly identified for rework. With immediate feedback, operators can see the processes that work and the processes that result in escapes. Manufacturers with real-time visibility quickly achieve higher output, increased quality and the elimination of scrap and waste.

Turning Visibility into Increased Margins and Output

If you’re ready to quit making mistakes and errors, and optimize your profit, production and efficiency, then contact CIMx Software to see how quickly a Smart Manufacturing system can give you real-time production visibility while eliminating errors and manufacturing problems.

For most manufacturers, it’s a few simple steps to move to a Smart Manufacturing system. Processes currently draining resources and effort can be automated while error-prone paper methods can be shifted to a digital system. Collect and organize the data in real-time, rather than after work is complete and start manufacturing smarter today.

Take the first step toward Smart Manufacturing by contacting CIMx today at www.cimx.com.