Reasons to be Thankful for a Smart MES

Ever consider why you should be thankful for a modern, smart manufacturing system?

By David Oeters, Corporate Communications with CIMx Software

In the USA, we’re preparing for the holiday season, and pondering the multitude of reasons we should be thankful.

This got me thinking about Smart MES. Recently, we looked at Smart MES, and discussed data-driven manufacturing. In doing so, we studied the benefits of both. While capabilities and benefits of software are important, neither highlights the true value of the system.

So, in honor of the season of thankfulness, we take a closer look one very important reason why you’ll be thankful you invested in new Smart MES and digital manufacturing.

Integrated Operations with the Smart Factory

A major goal of the Smart factory and digital shop floor is eliminating the silos of information that develop in a manufacturing company (or any organization). Consider this – engineering designs a product, but operations may build from entirely different plans (if they don’t ignore the instructions and just build from memory and experience). It’s a familiar problem for many companies. How can you optimize production if you can’t even get employees working from the same page?

Efficient Manufacturing

Are you creating more work and inefficiency by not embracing Smart Manufacturing? Illustration by http://www.colourbox.com

All this data is being produced, but not connected. There are opportunities for errors, and no comprehensive method of managing data.

The Smart factory and data-driven manufacturing puts data to use, driving efficiency and improving results. By giving the organization a single resource for managing production information, you eliminate silos. You automate many of the tasks associated with creating, storing and reporting information. A necessary component of this goal is integrating your data and people so everyone works from a single source of (correct) information, and has access to data when and where they need it.

An integrated team, streamlined to operate efficiently, is a key benefit of Smart Manufacturing. According to the Manufacturing Innovation Blog produced by NISTMEP (National Institute of Standards and Technology’s Hollings Manufacturing Extension Partnership), Dan Green, Director of Joint Advanced Manufacturing Region (JAMR) within the Navy, identified Smart Manufacturing as, “… the convergence of operating technologies (OT) and Information Technologies (IT) working together in a real time integrated fashion.”

Currently, many companies report a disconnect between IT and operations. Rather than collaborating, organizations within a company will defend their priorities. Without cohesion, any proposed solutions to operational inefficiencies will favor one segment of the company over another, delivering a less than optimal result.

The Smart Factory changes this dynamic. Most companies who have embraced Smart Manufacturing report decreased stress and workload for both IT and Operations. For operations, a solid digital foundation for manufacturing eliminates many of the inefficiencies (including paper-based ones) that hinder production, and directly address the source of problems and errors in manufacturing, reducing scrap and improving production. For IT, with Smart Manufacturing it is easier to write reports and data mine the raw data accessible in a single location to produce critical production analytics. With the system automating many time-consuming tasks, IT can focus on higher priority items.

By integrating data and eliminating silos, you can bridge the gap between IT and Operations, helping everyone in the organization work as a cohesive team. The result is more focus and effort toward goals that deliver real benefit.

This, if you open your mind, is really what Thanksgiving is all about – a cohesive team delivering tremendous results in a time of need.

Enjoy the holiday! Want to learn more, or see how a Smart MES or MOM system can make your company work more efficiently, then contact CIMx today for a free shop floor analysis.

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