Still reluctant to explore paperless manufacturing on your shop floor? Change is happening, and the decisions you make now will shape your future.
By David Oeters, Corporate Communications with CIMx Software
Sometimes you can see global change happening from miles away. The first time I logged onto the Internet I knew there was so much more to this new world than text-based games and discussion forums.
And sometimes global change can surprise you. I’ll admit, the tablet-craze was a shock. It couldn’t fit in my pocket, and it didn’t have nearly the functionality of a laptop, yet it’s a craze that doesn’t seem to be fading. Reality TV was another surprise. Honestly, how can we explain the Kardashians?
That said, are you ready for the demise of paper-based manufacturing? Are you surprised that paper travelers and paper build books are gasping for breath and struggling to survive? How will you respond when the market demands you move to paperless manufacturing?
Still in denial (which, in this case, is not the river in Egypt), then consider this:
- Customers are demanding more custom manufacturing and small runs. Their business needs more control over the manufacturing you provide. The market is moving away from traditional manufacturing. It doesn’t provide the control and visibility custom manufacturing requires. Sure, paper works, but it provides diminishing returns that cut into your bottom line.
- Big data is here. You’re going to see more tools to convert that data into responses that benefit your business. Process improvement, for example. You need data and process control to implement Six Sigma and Lean Manufacturing. Paper-based manufacturing is a glaring hole in big data. It doesn’t provide adequate support for analytics.
- Manufacturing needs stronger information tools than paper can provide. For example, visual information and multi-lingual work instructions aren’t easily supported on paper. Complex manufacturing drives paper toward bigger and bigger build books, creating more errors and more problems, while a paperless solution provides scalable tools for the work.
- Quality is improved with paperless manufacturing, and quality was recently cited in studies as more important to profitability in manufacturing than productivity. Paper is the source of many quality escapes in manufacturing (lost information, and lack of revision control, for example), while paperless manufacturing directly addresses many of these problems.
- Technology has eliminated many of the concerns potential customers have with paperless manufacturing and MES. For example, with Quantum, CIMx can install a paperless manufacturing system in a few weeks. Training for the system can be completed days. With a phased implementation, the customer is in complete control of the installation and gains production benefits quickly.
I will admit, even with the clear benefits of paperless manufacturing there will be shop floors that cling to paper, fearing change. They may be profitable, in spite of themselves, but it is hard to deny the market is moving (rapidly) toward paperless manufacturing. In 2013, manufacturers spent $5 billion on paperless manufacturing systems. That’s a LOT of money to be spent without a clear ROI and benefit.
The world is changing, are you ready? Will the market drive change on your shop floor, or will you control the change, ensuring maximum benefit for your business? Or will you be stuck carrying a giant phone book tethered to the wall by a rotary phone while your competitors are using a smart phone?
Want to learn more, or are you ready to make a change. Contact CIMx today to learn how we can help, or sign up for our free webinar.