No matter your company size or industry, paperless manufacturing delivers shop floor benefits (if you have the right system).
By David Oeters, Corporate Communications at CIMx Software
A while back, I had a leak in my basement- water from the shower came pouring out of the ceiling in a torrent, splashing across boxes of Christmas decorations. I called a plumber, who gave me an estimate that included major construction, a replacement pipe, and a team of plumbers. The estimate made me dizzy, but what could I do- shower in the basement below the leak?
I called another plumber who offered to take a look. He studied the waterfall, and then cut a small hole in the closet outside the bathroom. With a little wire and a wrench, he fixed the leak in 10 minutes. “No worries,” he said. “The pipes are fine, but the fitting came loose. I changed the seal, so it shouldn’t happen again.” Total cost of the repair was less than $100.
The moral of the story… sometimes a solution is much easier, much cheaper and much closer than you might think.
It’s a scenario I’ve seen played out time and again in manufacturing. A business will struggle with out of control shop floor processes, inefficient operations, significant loss from scrap and rework, or even failed audits because they believe a solution like paperless manufacturing or an MES is out of reach, too costly, and too complex. They know the solution exists, but they think it won’t work for them.
Some try to build a software solution in-house, thinking this will get them a “personalized” solution under their control for less money, not realizing how much time and cost is involved in writing computer code from scratch. An effective in-house solution can take YEARS of effort, with no guarantee of success.
Other companies limp along with patchwork solutions, legacy systems, or increasingly larger stacks of spreadsheets and documents traveling the highways and byways of their shop floor. These companies believe software solutions are designed for multi-national companies with sales in the billions and the resources to pay for a team of programmers. This belief leads many smaller companies to continue to use paper build books and excel spreadsheets.
You’ll be happy to know, the solution IS much closer than you imagine. CIMx offers paperless manufacturing solutions for any size company, large or small, in any industry. It is the right system for many manufacturers. Here’s why:
- CIMx offers scalable solutions. CIMx designed a paperless manufacturing solution that scales to your operations. You never have to take on more complexity or functionality than you want or need. If all you need is improved quality, or as-built records, or a real-time view of production for improved customer service, paperless manufacturing offers a solution. With CIMx, you can focus on the solution you need, then integrate additional capabilities when you are ready. The solution scales to your needs, your operation doesn’t struggle to scale to the solution.
- Phased implementation gives you control of the process. The entire system can be completely installed in weeks. At that point, you select the features and functions you want, turning them on in phases and using them when you are ready. You and your team never take on more cost, risk, or change than you are prepared to manage.
- Use your current processes and work instructions. With CIMx, there is no need to change your work instructions or adapt your current processes. The system doesn’t require you to squish or adapt your current processes or instructions into new forms or tables. The CIMx solution works as a tool for you. This minimizes change and shop floor disruption, and ensures an even quicker ROI.
On top of that, CIMx offers one of the most effective support systems in the industry. Rather than an impersonal help desk or support line, you have an applications engineer assigned to your account who is available for training, questions, and product support. They know you, your business and your system. They offer solutions instead of questions, and ensure the software is really benefitting your shop floor. You never have to worry that once the system is installed, you are left on your own.
Ever since the waterfall in my basement, I’ve quit assuming the easiest, most practical solution isn’t for me. I won’t take a reactive approach to problem solving, instead I try to use the BEST solution with the RIGHT answer (yeah, I’m looking at you broken air conditioner). This approach has saved me money, minimized frustration and made me happier.
So what challenges does your shop floor face? Have you thought about what paperless manufacturing can do for you? Contact CIMx Software today to learn how we can help you overcome shop floor challenges with solutions that include workflow control, shop floor and production visibility, mobile manufacturing, and visual multi-media work instructions. We have a number of solutions ready to tackle your biggest problems.